Abatek is the global leading manufacturer and developer for silicone rubber keypads, connectors, thermal pads, rubber gaiter, grommets, seals, rubber parts, membrane switches and various other Input Solutions. 

We service automotive, medical, telecom, white goods and various other industries.
Abatek stands for quality, technological advantages, cost efficiency and confidentiality.

Via engineering and constant innovations in combination with local presence - We offer a unique world-class service!

Products

Input Solution

From short to long stroke

Many brands in various industries appreciate and benefit from Abatek Input Solutions. Especially silicone keypads for short- and long stroke applications. In addition there are connector/zebra, membrane switches, sliders and other input solutions available.

Rubber Line

From EPDM to NBR

Abatek's RubberLine offers a wide range of rubber products like thermal pads grommets, seals, gaskets, plungers and custom moulded components. Innovative Abatek specialties are lubricated seals with zero bleeding, conductive seals and thermal seals.

Plastic

From customized housing to complex plastic parts

Abatek offers a full range of standard plastics comprising double shots (2K). Also secondary processes like printing, coating, spray/laser and metal inserts are available.

Polyform

From design freedom to self- healing surface

The new Human Machine Interface technology that generates a customized 3D shaped user interface. Discover this closed self-healing surface and enjoy full design freedom.

Assembly

From electrical components to lighting systems

Abatek offers a cost-efficient solution for multiple assemblies. Ideal for manually or semi-automated assemblies covering the complete product lines as well as for sub-assemblies or drop-in applications.

Metal

From powder coated to stamped metal parts

Abatek offers various metal processes like stamping, simple die or compound die or a combination.

Industries

Silicone compounds have a long tradition in many industries.

Abatek is THE reliable partner in various industries who help building solutions with leading state of the art technologies and services.

Our wide range of products and materials opens the possibility for you to have the reliable single source partner.

 

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About

Abatek fully controls and operates its own In-House tool shop and production.

Constant improvements, innovations and highest quality standards are Abatek's core competences to stay on top of competition.

Global technical knowhow sourcing and exchange is only one of our many strengths.

We offer customized workshops around the world to provide the latest innovations and design possibilities. 

 

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1. Tool Design & Construction
2. Production
3. Secondary Surface Processing
4. Roboter assisted Assembly

 

Tool design & tool making


Tool making – a key competence which goes hand in hand with material compounding.


The fully self-owned Abatek In-House tool shop not only enables fast turnaround time and defined quality. More importantly it ensures seamless project management.

Skilled Abatek Key Application Engineers are dedicated to provide best technical solutions.

A specialized team ensures high quality customized tool making, fast response time and necessarily maintenance.

Close cooperation with production, raw material experts and customer is the foundation of reliable and stable product performance over life time of the project.

Trust and safety that you can rely on DO make the difference! 

 

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Production


In-House production guarantees best quality.

In-House control along the entire value chain ensures maximum process stability. 
This in combination with state-of-the-art tools and molding machines results in high efficiency and superior quality products.

Abatek has extensive material knowledge and experience regarding proper application. Abatek successfully strives for steady improvement and ongoing training.
This results in fulfilling highest standards and surpassing IATF16949, ISO14001 and ISO 9001 requirements.

 

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Secondary Surface Processing


Surface finishing for high end products.


Adding any kind of artwork, legends or full surface cover using spray, printing and laser techniques is a very cost-effective way of producing. It gives you the highest design flexibility.

The exclusive Abatek coating Sealplast® assures longest possible product lifetime for any decorative silicone part - also for outdoor applications.

 

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Assembly


Offering In-House services starting from manual processing up to automated solutions.


Assembly lines capable of merging or stacking different components into subgroups are available.

Typical product combinations are made of plastic's, PCB's, metal and elastomer's.

Thanks to the automated assembly Abatek can ensure reliable and high quality product during project life time.

 

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1. Compounding

 

Compounding


Choosing the perfect compound.


A unique differentiating factor Abatek stands for is the ability to develop the best compound for your application. Vast experience of the team, having built over 5’000 successful projects and with access to a large database allows Abatek to develop the compound that suits your application best.

Abatek’s philosophy is to provide all vital steps In-House.

Understanding and mixing raw materials is a fundamentally important factor to control the function and the quality of the final part. Abatek is mixing the compounds In-House and is therefore independent of any supplier.

This – of course – requires a professional tool shop.

Consequently Abatek runs its fully self-owned In-House Tool Shop premises ensuring the best result!

 

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1. Capacitive Solutions
2. Product overview

 

Capacitive Solutions


Add value at your fingertips.


Abatek provides technologies which guide the electromagnetic field from the surface to the PCB or foils detecting the capacitive interaction right below the surface.

Guiding the electromagnetic field from the A-surface to the PCB board that hosts the microprocessor is often the more cost-efficient and robust solution.

Conductive rubber is available in many forms and shapes thus opens a wide variety of improvements and new solutions.

 

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1. Light guide films and sheets
2. Light solutions with Silicone Keypads
3. SoftLogo
4. Lighting solution for assembly
5. Light filter and lens

Light up your product.
Lighting is becoming increasingly important for successful branding of products. These applications require general back and/or functional lighting.

Abatek has an innovative portfolio of technologies designed to support and develop the shape of both attractive and functional lighting solutions.

Be inspired by some examples below and discuss new ideas or improvements with your nearest Abatek partner.

Light guide films and sheets


Light guide films and sheets.


Bring out the light appearance for areas or segments whilst reducing the number of LEDs.
A Light Guide Film (LGF) or Sheet (LGS) optimizes use of energy and the overall cost.

Each LGF or LGS not only reduces the number of LED's usualy needed but also spreads the light more efficiently where desired.

In conclution: Fewer LED's means less energy consumption and less heat.

 

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Light solutions with Silicone Keypads


Add value to the Silicone Keypad.


Illumination technology, light guiding and light shielding is an important topic within the world of HMI.

Abatek offers high quality equipment for precisely laser etched graphics on silicon parts.
As a result out of this technology defined areas can easily be back lighted.

 

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SoftLogo


Flexible and robust logo.


Strengthen the effect of your logo and build in an illuminated non-shattering 3D emblem.

Discover new design freedom for 3D objects with a self-healing and closed surface.

  • Any shape and hardness
  • Any structure and look i.e. leather, wood, carbon and more
  • Self-healing
  • Closed surface – 100% water proof and easy to clean

Distinguish the look by combining various colors and surface structures to emphasize your brand.

  • Unique: High gloss / matt / brushed - also seamless
  • Any color - also combined
  • Night Design & Dead Front

 

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Lighting solutions for assembly


Enhance the Lighting.


Aside from coloring the materials Abatek can assemble light guides with other In-House components like silicone or plastic parts.
This allows the optimization of the product with full design freedom.
Thanks to the automated assembly Abatek can ensure reliable and high quality product during project life time.

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Light filters and lenses


Simple SMT technology light filters and lenses.


In order to filter or shift the wavelength of LED's a simple SMT placeable silicone shape can be soldered above of the LED on PCB. In addition the silicone shape can serve as a lens.

The sketches on the right show the concept of SMT placeable silicone lenses and color filters. 
Blue represents the customized silicone.

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There is no second chance to make a first impression

What actually makes the first impression is the look and feel of the surface. After that we experience the actual function – and react to it. But only if we like what we see or feel!

Some surface solutions are unique and truly innovative. Others open exciting options for improvements and developments.

Therefore Abatek offers full design freedom with a wide range of materials and possible solutions to enhance what is indeed so crucial - the surface.

From hard to soft, from matt to glossy, from transparent to colored, from closed to open ….  practically anything is possible.

Differentiate your product.
Explore the design freedom which Abatek offers for the following materials:

01. Silicone
02. Polyform
03. Softplast
04. Foil / Membranes
05. Plastic
06. IML
07. PantaGlass
08. Metal
09. Rubber and Thermoplastic Rubber

 

 

 

 

Silicone


A fantastic material with amazing possibilities.


A fantastic material with amazing possibilities in terms of shapes and coloring.
Silicone offers the best cost-performance ratio of all surface materials.

Abatek provides the full range of shapes, coloring, printing, gloss level, lasering etc.

The world’s best protective coating called "Sealplast" developed by Abatek ensures that the silicone surface will endure.

 

 

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Polyform


The most intelligent smart surface.


The most intelligent among the smart surfaces. No other surface material offers the same design freedom as Polyform.
Impress your customers with various choices of colors, shapes and even different structures jointless next to each other. Only Polyform allows this!

For example Polyform enables a convex and high gloss surface with black panel function.
Also tactile feel next to capacitive brushed surface structures is possible. 
In addition of being robust the Polyform also offers a self-healing surface.


Polyform enables it all!

 

 

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Softplast


A flexible and highly customizable surface.


Softplast is a unique Abatek product with a hard and closed surface which still is flexible.
This cost-efficient solution is the perfect alternative to small plastic keys.

 

 

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Foil / Membranes


A thin A-surface with high resistance.


Frequently used for appliances in the consumer and medical sector.
Proven foil technology that is colored and printed to specification with great abrasion resistance. Tactile feel or capacitive function or even both are possible.

For even greater appearance and multi-surface solutions we recommend Polyform.

 

 

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Plastic


The leader for hard surfaces.


A commonly used material for bezels, frames or keys.
Choose from PC, ABS, PC/ABS etc and decide if parts will be printed, sprayed, lasered, coated and then assembled or co-molded.

 

 

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IML


The hard and high endurance A-surface.


IML enables great design and complex artwork for hard surface solutions which will last forever.
It is also ideal to replace colored hard plastic caps for applications which are intensively used in a rough environment.

 

 

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PantaGlass


A proprietary technology developed by Abatek.


The new solution for flexible display covers and also for 3D shaped objects, user control interfaces, lenses and much more.

Please visit www.pantaglass.com for more in depth information.

 

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Metal


High-end feel and “cold touch” with metal surface.


Surface: from glossy over matt to brushed and sealed with protective coating are available. Enjoy the design freedom through printing, lasering or stamping.
For additional functions like sealing, lighting or electrical contact metal caps can be assembled in combination with silicone keypads.

 

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Rubber and Thermoplastic Elastomere


Add design to function.


Choose from a various selection of raw material and possibilities to add tempting look to the surface.
One of our core competence is to select the suitable secondary process for the surface in question.

 

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